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Tubothal heating element

2nd Hero Product | High-Efficiency Radiant Heating Technology

Asanjo Heating Systems offers Tubothal Radiant Tube Heating Elements Systems as its second hero product, designed for high-temperature radiant heating applications where uniform heat transfer, long service life, and process stability are essential.

Tubothal heaters are manufactured using high-grade FeCrAl alloy APM  heating elements housed inside precision-engineered radiant tubes, delivering superior thermal performance compared to locally fabricated radiant tube heaters.

Why Tubothal Over Locally Made Radiant Tube Heaters?

 Superior Heating Element Technology

  • Uses high-purity FeCrAl alloy – APM wire  elements

  • Local radiant tubes often use inconsistent wire grades, leading to early failure

 Higher Operating Temperature

  • Tubothal: Up to 1100°C –

  • Local radiant tubes: Typically limited to 900°C – 1000°C

 Longer Service Life

  • Uniform oxidation layer formation protects the element

  • Reduced hot spots and thermal stress compared to local assemblies

 Better Heat Transfer Efficiency

  • Optimized tube design ensures uniform radiant heat output

  • Lower energy consumption for the same furnace temperature

 Consistent Quality & Reliability

  • Factory-controlled manufacturing and testing

  • Local heaters often vary in quality batch to batch

Temperature Range & Operating Conditions

  • Maximum Furnace Temperature: up to 1200°C (Without Tube )

  • Typical Operating Range: 800°C – 1100°C

  • Atmosphere Compatibility:

  • Oxidizing

  • Neutral

  • Controlled atmospheres (subject to material selection)

Product Configurations

  • Straight Tubothal Radiant Tubes

  • Vertical & Horizontal Mounting Designs

  • Custom Tube Diameters & Lengths

  • Flanged  Assemblies

  • Replacement Tubothal Units for Existing Furnaces

Designed for easy installation, uniform radiation, and minimal maintenance.

Applications

Tubothal Radiant Tube Heating Systems are ideal for:

  • Continuous & Batch Heat Treatment Furnaces

  • Annealing & Normalizing Furnaces

  • Aluminum & Non-Ferrous Heating Furnaces

  • Conveyor & Roller Hearth Furnaces

  • Protective Atmosphere Furnaces

Industry Segments Served

  • Automotive Components & Ancillaries

  • Heat Treatment & Metallurgical Plants

  • Steel & Non-Ferrous Processing

  • Oil, Gas & Process Industries

  • Fasteners, Bearings & Forging Units

Why Tubothal from Asanjo Heating Systems?

  • Proven Alternative to Imported Tubothal Systems

  • Higher Life & Stability than Local Radiant Tubes

  • Engineered for Indian & Global Furnace Conditions

  • Cost-Effective for Long-Term Operation

  • Technical Support for Selection & Retrofitting

At Asanjo Heating Systems, our Tubothal solutions help industries achieve higher furnace efficiency, lower downtime, and consistent thermal performance.

Frequently Asked Questions

Everything you need to know

Tubothal heating elements are used in industrial furnaces and heating systems where reliable high-temperature heating is required.

Tubothal elements provide excellent heat distribution, durability and resistance to oxidation in high-temperature furnace environments.

These elements are commonly used in metallurgy, ceramics production and industrial heat treatment facilities.

Yes, Asanjo Heating designs Tubothal elements to perform reliably during continuous furnace operation.

Yes, custom sizes and configurations can be manufactured based on furnace design and industrial heating requirements.

They maintain consistent temperature output and minimise heat loss, improving overall furnace performance.
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